DID YOU KNOW?
Wire brushes should never be used to clean barbecue grills — loose bristles can stick to food and cause internal injury if swallowed. [2]
KNOW THE RISK
- Wire wheels are circular brushes, typically made from steel or brass wires, and used to remove rust, paint, scale, and other surface contaminants.
- They’re often attached to bench grinders or hand-held power tools and rotate at high speeds, which increases the risk of debris or wire fragments being ejected.
- Flying metal particles and broken wire filaments pose a serious hazard to eyes and skin, both for the operator and anyone nearby. [1]
MITIGATE THE RISK
1. Always Wear Eye and Face Protection
- Use safety goggles and a full-face shield to protect against wire fragments and flying debris. [1]
2. Shield Bystanders
- Keep others clear of the work area and use guards or barriers to prevent injury from flying particles. Never operate a wire wheel near unprotected personnel. [1]
3. Inspect the Brush Before Use
- Check for rust, loose wires, or signs of wear. Damaged brushes can shed wires and create dangerous projectiles. [2]
4. Use the Right Brush for the Job
- Match the wire wheel to your application and tool speed. Using an incompatible brush can lead to tool failure or injury. [1]
TOOL SAFETY REMINDER
Wire wheels are incredibly useful — but just as dangerous when misused. Protect yourself and others by inspecting the tool, wearing the right PPE, and maintaining a safe work area.